Refractory Anchor Rods for Cement Plant Applications
These Anchor Rods are available in Stainless Steel and Nickel Alloys.
Diameters: 5mm, 6mm, 8mm, 10mm, 12mm, 16mm and 20mm.
Materials:
(Stainless Steel) SS304, SS310, 253MA and other materials on request.
Also Plastic Caps for Anchor can be provided
Recently, we have supplied from our China office, following Types of Anchor Rods to a key Cement Plant in Pakistan:
- Anchor Rod Dia 12MM – Qty 2000 Meters
- Anchor Rod Dia 16MM – – Qty 2000 Meters
- With Material SUS-310S
Refractory Anchor Rods:
** are critical components used in cement plants for securing and supporting refractory linings inside cement kilns, preheaters, and other high-temperature processing units. These anchor rods ensure mechanical stability by holding refractory bricks, castables, or monolithic linings in place, which are subjected to high temperatures, chemical exposure, and mechanical stress during operations.
Material:
** Typically made from heat-resistant alloys like stainless steel (304, 310, 330), Inconel, or other specialized alloys.
** High resistance to thermal shock and oxidation.
** Strength to withstand corrosive environments caused by alkalis, salts, and high-temperature gases.
Design & Shapes:
** Available in various designs, including V-shaped, U-shaped, Y-shaped, and hairpin styles.
**Customizable to fit specific kiln geometries and refractory installation designs.
** Some rods include welded or coiled ends for better grip in refractory linings.
Applications in Cement Plants:
** Installed inside rotary kilns, preheater cyclones, and ducts.
** Provide structural integrity to ensure the refractory lining stays intact despite thermal expansion during operations.
** Prevent refractory collapse due to vibrations or constant wear and tear.
Features:
** Enhanced durability in high-temperature (above 1200°C) environments.
** Easy installation process and compatibility with refractory materials.
**Contributes to kiln efficiency by preventing energy loss and damage.
Standards and Specifications:
** Anchor rods must meet international standards like ASTM for heat-resistance and durability.
** Need to be tested for tensile strength, corrosion resistance, and load-bearing capacity.
Benefits for Cement Plant Operations:
** Extended refractory lifespan
** Minimizes cracking, spalling, and detachment.
**Improved plant safety.
** Reduces risk of refractory failure.
**Operational efficiency.
** Ensures uninterrupted cement production.